Gear sprocket induction hardening equipment
Quenching of gears and sprocket is the
principle of inductively heated surface quenching. The workpiece is placed in a
contoured inductor wound with a copper tube. After passing high frequency or
intermediate frequency alternating current, the same frequency of induced
current is formed on the surface of the workpiece. Immediately after the
surface of the workpiece is heated rapidly, water spray is cooled to harden the
surface layer of the workpiece.
Gear sprocket induction hardening equipment for gears and sprocket diameters below 400mm, can use super audio / high frequency quenching equipment, quenching layer 1-3mm, if the gear diameter is larger, such as 1m or more, can be used in the way of tooth quenching deal with. Users can choose the matching high-frequency quenching equipment according to the user's quenching requirements, such as the diameter of the gear, the quenching depth of the gear, and the quenching heating efficiency. Different diameters and heating efficiencies are chosen for different models.
The gear sprocket induction hardening equipment is used to make large-diameter gears and sprocket surface quenching. The medium frequency quenching power source is also called medium frequency quenching equipment. It is mainly suitable for quenching workpieces with a gear diameter of about 600mm, a width of about 150mm, a sprocket diameter of about 800mm, and a hardened layer of about 2-6mm.
Gear sprocket induction hardening equipment parameters:
Input power: 120KW
Input voltage: three-phase 380V 50-60HZ
Oscillating frequency: 25-35KHz
Volume: main control cabinet 650mm*480mm*1440mm
Variable pressure cabinet 500mm*800mm*580mm
Gear sprocket induction hardening equipment outstanding advantages:
1. High efficiency and energy saving: 2/3 of electricity can be saved by high frequency of the tube.
2. Low maintenance costs: no vulnerable or expensive tubes.
3. Special safety: no high voltage, avoiding the danger of high voltage electric shock.
4. High reliability: modular, integrated, high reliability.
5. Simple installation: only connect the power supply and water pipe, it can be completed in 10 minutes.
6. Easy to operate: learn in a few minutes.
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